Metal Intalox Saddles Packing (16mm, 25mm, 38mm, 50mm, 76mm)

Description

Metal Intalox Saddle Ring Packing stands as a sophisticated packing innovation developed by Norton in the United States. This design seamlessly combines the characteristics of annular and saddle-type packings, resulting in a unique filler with the advantageous traits of both. The Metal Intalox Saddle exhibits the large flux of annular packing, excellent liquid distribution performance typical of saddle-type packing, and superior packing strength and rigidity. Currently, it is among the most widely utilized random packings.

Referred to domestically as shaped locks Intel fill, the Metal Intalox Saddle enjoys a strong international reputation. This efficient packing is employed in new equipment, packed towers, and plate towers, offering a reduced tower height of up to 35%, a 30% decrease in diameter, or an efficiency increase of 10-30%, coupled with a pressure loss reduction of 20-60%. Wet distillation pilot studies have demonstrated a potential 20% reduction in investment costs. In summary, adopting this innovative ring can enhance Intalox yield, reduce power costs, and improve separation efficiency.

Manufactured from materials such as carbon steel, stainless steel (304, 304L, 410, 316, 316L, 321), or aluminum alloy, the Metal Intalox Saddle boasts features such as thin walls, heat resistance, high free volume, high capacity, low resistance, and exceptional separation efficiency. Particularly suitable for rectification towers under vacuum, it is widely applied in packing towers within the petrochemical industry, chemical fertilizer industry, environmental protection etc.

Specification of Metal Intalox Saddles

Note:

The details provided refer to stainless steel (AISI304) with the specified thickness. Upon request, alternative wall thickness options can be accommodated. Materials available encompass carbon steel, along with diverse stainless steel grades like 304, 304L, 410, 316, and 316L

Advantages of Metal Intaox Saddles

Minimal pressure drop and elevated efficiency.
Substantial effective interfacial area.
Enhanced void ratio.
Increased capacity.
Reduced pressure drop.
Superior mechanical strength.

Metal intalox saddles Application

1. A versatile packing employed in various operations such as distillation and absorption.
2. Applicable in both deep vacuum and high-pressure towers.
3.Metal saddle is a high-performance random packing with successful applications in mass transfer towers of varying diameters.
4. Commonly utilized in deep vacuum towers where maintaining a low pressure drop is crucial, as well as in high-pressure towers where capacity significantly surpasses conventional trays.
5. Widely employed in diverse processes including separation, absorption plants, constant decompression plants, compounding ammonia plants, decarbonization, desulfurization, and the separation of isooctane/methylbenzene.
6. Used for liquid extraction, gas scrubbing, isolation, absorption, and stripping services involving substances such as NH3, H2S, SO2, Ethylene, Toluene, and more.